CNC automatic circular cold saw for steel bar cutting

publisherpeter

time2021/11/12

CNC automatic circular cold saw for steel bar cutting (various kind of metal)

Cnc Full-automatic Metal Pipe Circular saw 1> efficiency improve 50% 2>saw blade lifetime 50% improve

Cnc Full-automatic Metal Circular saw machine 1> efficiency improve 50% 2>saw blade lifetime 50% improve

Cnc Full-automatic Metal Pipe Circular saw 1> efficiency improve 50% 2>saw blade lifetime 50% improve

Cnc Full-automatic Metal cutting Circular saw 1> efficiency improve 50% 2>saw blade lifetime 50% improve

Cutting capacity and cost

4.1 Example cutting quantities： CK45 (45#) φ65*300mm：

Category	Circular sawing machine
Raw material size：mm	Dia65*6000
Material	CK45
Cutting size：mm	300
Raw material delivery status	As per international and domestic standards
Sawing machine	LYJ-70
Sawing method	One piece one time
Blade specification: mm	TCT: ￠285x2x72
Cutting speed: m/min	100-120
Feeding length per tooth: mm	0.05-0.07
Tool moving speed: mm/s	7.92
Cutting time:（s）	65/7.92=8.2
Chunk and loose time: （s）	2
Other auxiliary time	2
Feeding speed: m/min	6
Feeding time:（s）	300/100=3
Total time for cutting one piece:（s）	8.2+2+2+3=15.2
Cutting quantity per shift	60/15.2x60x8≈1900pcs
Blade cost: USD/Piece
Cutting area per blade:㎡	30
Sectional area per piece:㎡	0.0033166
Processing times per blade	30/0.0033166=9000pcs
Cost of blade for one cutting: USD	230/9000=0.0256
Machine numbers one worker	More than 2
Oil consumption :L/h	0.03
Cost of cooling oil per hour: USD/h	25x0.03=0.75

Remark: 8hours for one shift, and the feed per tooth is 0.06mm.

High-speed circular saw machine for metal cutting

high efficiency /low materail waste

Automatic material loading table

3. Main component of origin

Item No.	Name	Origin
01	Power unit	Germany
02	Feeding servo motor	Mitsubishi
03	Feeding servo drive	Mitsubishi
04	Cutting servo motor	Mitsubishi
05	Cutting servo drive	Mitsubishi
06	PLC	Mitsubishi
07	Frequency motor	SIEMENS
08	Main low voltage electrical components	OMRON、Mitsubishi、Fuji、Schneider
09	Cylinder and pneumatic component	FESTO
10	Main hydraulic components	YUKEN & VICKES
11	Spray system	DETAL
12	Main sealing	NOK
13	Touch panel	Mitsubishi
14	TCT cutting blades	Kanefusa